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Oculoplastic

Fabrication and Care of Ocular Prostheses

1. What are ocular prosthesis fabrication and care?

Section titled “1. What are ocular prosthesis fabrication and care?”

An ocular prosthesis is an artificial eye fitted into the socket after enucleation or evisceration. It helps restore appearance and also serves functional roles such as maintaining eyelid closure, preserving the conjunctival sac, and promoting orbital bone growth in children.

Ocular prostheses have a long history, with use recorded as far back as ancient Egypt and Rome. In modern times, materials changed from metal and glass to acrylic (polymethyl methacrylate: PMMA), and acrylic custom-made prostheses are now standard.

Ocular prostheses are made and adjusted at prosthetic eye clinics where an ocularist (an eye-care support specialist) is on staff. In cooperation between the ophthalmologist and the ocularist, prosthesis management is provided from the early postoperative period through long-term follow-up. Wearing a prosthesis greatly improves the patient’s social and psychological quality of life.

After enucleation, the orbital volume deficit reaches 7.0–9.0 ml (average 7.9 ml) 1). Replacing this volume with an orbital implant and ocular prosthesis is the basic principle of cosmetic restoration. The volume of a prosthesis alone is generally estimated at 2.5–3.5 ml (maximum thickness about 4.2 mm) 1).

Candidates for ocular prosthesis use include all patients after enucleation or evisceration. Ocular prostheses may also be used for cosmetic purposes in congenital anophthalmia, microphthalmia, and severe phthisis bulbi (atrophy of the eyeball).

Q Who needs an ocular prosthesis?
A

Main candidates are patients who have undergone enucleation or evisceration. It may also be worn for cosmetic purposes in congenital anophthalmia, microphthalmia, and severe phthisis bulbi (eyeball atrophy). The prosthesis plays an important role not only in appearance but also in maintaining eyelid closure, preserving the conjunctival sac, and promoting orbital development in children.

2. Types and classification of ocular prostheses

Section titled “2. Types and classification of ocular prostheses”

Ocular prostheses are broadly classified by material and manufacturing method. In current clinical practice, custom-made prostheses fitted to each person’s socket are standard, and the ocularist handles everything from taking the mold to the final finish.

TypeFeaturesCurrent role
Temporary ocular prosthesis (prefabricated)Used temporarily before fitting adjustment. Used to maintain the conjunctival sac immediately after surgeryEarly introduction, temporary use
Custom ocular prosthesis (made to order)Made by an ocularist to match the shape of the socketStandard (final prosthesis)
Glass ocular prosthesisMade by a skilled ocularist. Good gloss and a natural appearance. Heavy and easy to breakLimited use
Acrylic (PMMA) ocular prosthesisLightweight, less likely to break, easy to adjust and modifyThe current standard
FeatureGlass ocular prosthesisAcrylic (PMMA) ocular prosthesis
WeightHeavyLight
DurabilityBreaks easilyLess likely to break
AppearanceGood gloss and very naturalGood
Adjustment and modificationDifficult (requires an experienced ocularist)Easy
CostHigherStandard

Immediately after surgery, a temporary prosthesis or a transparent plastic conformer is fitted to maintain the shape of the conjunctival sac. The conformer plays an important role in preventing contraction and adhesion of the conjunctival sac and making later ocular prosthesis fitting easier.

Q Which is better, a glass ocular prosthesis or an acrylic ocular prosthesis?
A

Acrylic (PMMA) prosthetic eyes are currently the mainstream option. They are lightweight, less likely to break, and easy to adjust. Glass prosthetic eyes have a good shine and a natural appearance, but they are heavy and break easily. In either case, the standard is a custom-made prosthesis created by a specialist in eye prosthetics to fit the individual’s socket. Selection is based on the condition of the socket, the patient’s preferences, and financial circumstances.

All patients after enucleation or evisceration are candidates for prosthetic eye use. Ocular trauma is one of the main causes of prosthetic eye use, and it has been reported that more than 55 million eye injuries occur worldwide each year2). In severe cases of trauma-related ocular damage, enucleation may be required2).

In one institution, 345 enucleations were performed from 1996 to 2003, with ocular trauma, ocular tumors, and painful phthisis bulbi as the main indications3).

In children, the main causes of prosthetic eye use are congenital anophthalmia, after retinoblastoma removal, and after trauma. Prostheses for microphthalmia are generally not covered by insurance, and this can place a heavy financial burden on families.

The orbital volume grows rapidly from birth, reaches about 80% of adult size by age 5, and becomes comparable to adult size at 14 to 15 years of age1). For this reason, prosthetic eye management in childhood is especially important from the standpoint of orbital growth.

4. Evaluation and examination of difficult prosthetic eye fitting

Section titled “4. Evaluation and examination of difficult prosthetic eye fitting”

Three factors in difficult prosthetic eye fitting

Section titled “Three factors in difficult prosthetic eye fitting”

If a prosthetic eye cannot be fitted or retained properly, the cause can be classified into the following three categories.

  1. Contraction and narrowing of the conjunctival sac: The conjunctival sac is narrow and the prosthesis cannot fit. Enlargement surgery is needed
  2. Retraction and hollowing of the prosthetic eye bed/orbital area: The prosthetic eye bed or orbit is recessed and hollowed, so it needs to be built up
  3. Mixed type: Both factors are present
  • Prosthetic socket shape and depth: confirm the presence, type, and position of the prosthetic base
  • Size of the conjunctival sac: assess the horizontal and vertical width and the depth of the upper and lower fornices
  • Orbital volume assessment: the total orbital volume has been reported as about 24 mL by CT measurement1), and the post-enucleation volume deficit reaches an average of 7.9 mL1)
  • Hertel exophthalmometer: quantify the amount of enophthalmos by comparing with the healthy eye
  • Orbital CT: assess the position and condition of the prosthetic base and the bony structure
  • Presence of prosthetic base exposure: consider secondary reconstruction if exposure or displacement is present

5. Fabrication, fitting, and daily care of the ocular prosthesis

Section titled “5. Fabrication, fitting, and daily care of the ocular prosthesis”

Adult ocular prosthesis fitting

Immediately after surgery: wear a conformer or temporary prosthesis to maintain the shape of the conjunctival sac.

2–4 weeks after surgery: confirm that pain and inflammation have subsided.

6–8 weeks after surgery: Visit the ocularist (artificial eye clinic). Start fitting adjustments for the temporary prosthesis.

After the conjunctival sac has stabilized: Make and complete a custom-made personal prosthesis.

From then on: Continue repolishing and regular adjustments at least once a year.

Introducing ocular prostheses in children

Once the conjunctival sac has expanded enough: Refer to the ocularist and start fitting and adjusting the temporary prosthesis.

Number and period of adjustments: Three or more adjustments, and often an adjustment period of six months or longer, are needed.

Importance of early wear: Wearing the prosthesis as early as possible helps promote the development of the eyelids and orbital bones. This is especially important in children under 5 years old.

Ongoing remaking: Regularly increase the size of the prosthesis to match growth, and continue until 14–15 years of age.

Process for introducing an ocular prosthesis (by stage)

Section titled “Process for introducing an ocular prosthesis (by stage)”
StageTimingContent
1. Conformer placementImmediately after surgeryMaintain conjunctival sac shape and prevent adhesions
2. Confirm inflammation has subsided2–4 weeks after surgeryConfirm that pain and inflammation have resolved
3. Visit an ocularist6–8 weeks after surgery (adults)Start fitting the temporary prosthesis
4. Make a custom prosthesisAfter the conjunctival sac has stabilizedCompletion of the custom-made ocular prosthesis
5. Regular readjustmentAt least once a yearRepolishing and shape check

Proper care of the ocular prosthesis helps maintain the health of the conjunctiva and preserve good appearance and function over the long term.

Daily wiping:

  • With the ocular prosthesis in place, gently wipe away any discharge on the eye surface with soft cotton or clean gauze
  • It is also helpful to moisten the surface with eye drops such as artificial tears

Regular cleaning (once or twice a week):

  • Remove the ocular prosthesis and carefully clean it with lukewarm water or a special cleaning solution for ocular prostheses
  • Avoid using soap, alcohol, or hot water, as these may damage the material of the ocular prosthesis
  • After cleaning, wipe off the moisture with a clean cotton pad and reinsert it

Regular maintenance by an ocular prosthetist (at least once a year):

  • Repolish the surface of the ocular prosthesis to restore its shine and smoothness
  • Readjust the shape of the ocular prosthesis to match changes in the socket
  • If the ocular prosthesis has significant discoloration or shape changes, consider making a new one

Ongoing care of the conjunctival sac: Even after conjunctival sac expansion surgery, contraction and atrophy can occur within 3 to 6 months. It is important to keep wearing the ocular prosthesis while keeping it clean to help prevent contraction of the conjunctival sac.

Lifespan and replacement of an ocular prosthesis

Section titled “Lifespan and replacement of an ocular prosthesis”

An ocular prosthesis usually lasts 5 to 10 years. Because it gradually discolors and changes shape, it should be replaced at the appropriate time. In children, it needs to be remade regularly as they grow and the orbit develops.

The cost of an ocular prosthesis varies depending on the type and method of fabrication. A custom-made individual ocular prosthesis is generally around 80,000 to 100,000 yen. The following systems may apply.

  • Medical expense reimbursement (health insurance): An ocular prosthesis after eye removal may be eligible for reimbursement under insurance
  • Assistive device cost subsidy system: If you have a Physical Disability Certificate (visual impairment), an ocular prosthesis may be eligible as an assistive device
  • Ocular prosthesis for microphthalmia: As a rule, it is not covered by insurance benefits, and the financial burden on the family is large
Q How often should an ocular prosthesis be cleaned?
A

Remove the prosthesis once or twice a week and clean it with lukewarm water or a dedicated cleaning solution. In daily life, while wearing the prosthesis, wipe away secretions from the eye surface with soft cotton. It is recommended to have it repolished and readjusted by an ocularist at least once a year. Keeping the prosthesis clean helps maintain conjunctival health and keeps it comfortable to wear over the long term.

6. Problems with the prosthetic socket and how to manage them

Section titled “6. Problems with the prosthetic socket and how to manage them”

If wearing the ocular prosthesis becomes difficult, the cause should be treated accordingly.

Correction of prosthetic socket depression (augmentation)

Section titled “Correction of prosthetic socket depression (augmentation)”

If depression of the prosthetic socket is progressing, surgical augmentation is needed. The choice of material is determined by the degree and location of the depression and the patient’s general condition.

MaterialFeaturesIndications
Dermal fat graft (DFG)Soft and easy to fit with the prosthesis. Can be regrafted if it atrophies again. Low risk of exposureFirst choice. Moderate depression
Bone (iliac bone)Suitable for orbital bony atrophy. Strong and less likely to be resorbedSevere bony depression
CartilageAutologous tissue. Easy to shapeLocal filling
Silicone blockInexpensive and easy to process. Deep insertion is importantWhen soft tissue is sufficient
Hydroxyapatite (HA)Highly osteoconductive and stableUse deep to avoid surface exposure

If the indentation is not very severe, a dermis-fat graft is relatively easy to harvest and the socket is also soft, so it is a good option.

DFG is an autologous tissue graft in which dermis and fat are taken from areas such as the buttock or inner thigh and transplanted into the orbit. It does not cause a foreign-body reaction, and the risk of implant exposure is low4). Epithelialization of the conjunctival sac is completed 4 to 6 weeks after surgery, after which prosthesis fitting is started4).

In primary DFG (performed at the same time as eye removal), good eyelid position reaches 83.3%, whereas in secondary DFG (secondary reconstruction), it has been reported to be only 37.5%4).

Advantages of DFG include formation of a deep fornix, good prosthesis mobility, low cost, and no risk of exposure4). In children, DFG may enlarge as they grow, and debulking may sometimes be needed4).

If the conjunctival sac has contracted and the prosthesis no longer fits, conjunctival sac expansion surgery using a full-thickness skin graft is indicated. A full-thickness skin graft taken from the groin or lower abdomen is wrapped inside out around a thin prosthesis and inserted, with the prosthesis left in place within the conjunctival sac. It is important to fix the lower fornix of the conjunctival sac deeply to the periosteum of the inferior orbital rim; if fixation is inadequate, the prosthesis is more likely to dislodge.

Management when the implant is exposed is as follows.

  • Conservative treatment: For mild exposure, observation and antibiotic eye drops are used
  • Surgical treatment: Secondary reconstruction with DFG or implant exchange is performed. DFG is an effective salvage option for implant exposure4)
Q What should I do if my prosthetic eye no longer fits well?
A

It is often caused by atrophy of the anophthalmic socket and contraction of the conjunctival sac. If it is mild, the prosthesis can often be readjusted by an ocularist. If the socket hollowing is progressing, surgical treatment such as a dermis-fat graft may be needed. Regular follow-up with both the ophthalmologist and the ocularist is important.

7. Pathophysiology and detailed mechanisms

Section titled “7. Pathophysiology and detailed mechanisms”

After eye removal, the orbital fat tissue gradually shrinks, and scarring from connective tissue progresses. Natural age-related reduction in orbital fat also adds to the effect, causing the entire anophthalmic socket to become more sunken over time. After radiation therapy, fibrosis and vascular damage in the orbital tissues accelerate atrophy.

Orbital development in children and prosthesis management

Section titled “Orbital development in children and prosthesis management”

The eyeball acts as a spacer that provides mechanical stimulation for the growth of the orbital bones. After eye removal, this stimulation is lost, delaying orbital bone growth and causing facial asymmetry. The orbital volume reaches about 80% of adult size by age 5 and becomes equal to adult size by ages 14 to 151), so proper sizing of the prosthesis and implant during this growth period is important. Early fitting of a prosthetic eye can preserve mechanical stimulation to the orbit and promote normal orbital bone development.

Eye volume is said to increase to about three times its size from birth to puberty1), which is why regular remaking of pediatric prostheses is essential.

After eye removal, orbital fat may redistribute, leading to a combination of changes such as ptosis, deepening of the upper eyelid sulcus, lower eyelid malposition, and lagophthalmos1). This is called Anophthalmic Socket Syndrome. Adequate volume replacement with an orbital implant and prosthesis is the basic prevention.

Even after enlargement procedures, the conjunctival sac may contract and atrophy again within 3 to 6 months. Continuing to wear the prosthetic eye adds mechanical stretching within the conjunctival sac and can help prevent recurrence of the contracture. Keeping the prosthesis clean and wearing it continuously support long-term stability of the conjunctival sac.

Long-term results of DFG: Primary DFG showed better eyelid position than secondary DFG (83.3% vs 37.5%), indicating the advantage of early performance4). Most complications were mild and resolved on their own4).

Expandable hydrogel implant (HEMA): The use of gradually expandable HEMA implants is being studied to promote orbital growth in children1). It is expected that orbital volume can be controlled according to the growth stage.

3D-printed ocular prosthesis: Efforts to create ocular prostheses using digital design and 3D printing are advancing. By obtaining precise shape data of the ocular socket, it is expected that custom ocular prostheses can be made in less time and at lower cost.

AI-assisted iris matching: Technology is being developed that uses AI to analyze the iris pattern of the healthy eye and match the color and pattern of the ocular prosthesis with high precision. It is expected to improve cosmetic naturalness.

Psychosocial support for ocular prosthesis wearers: Wearing an ocular prosthesis affects not only cosmetic restoration but also psychological and social quality of life. The importance of comprehensive support from a multidisciplinary team (ophthalmologists, ocularists, clinical psychologists, and social workers) is increasingly recognized.

  1. Jovanovic N, Carniciu AL, Russell WW, Jarocki A, Kahana A. Reconstruction of the orbit and anophthalmic socket using the dermis fat graft: a major review. Ophthalmic Plast Reconstr Surg. doi:10.1097/iop.0000000000001610. 2020;36(6):529-543. doi:10.1097/iop.0000000000001610.
  2. Narang U, Maubon L, Shah V, Wagh V. Ocular trauma or Oedipism: completing the evisceration. GMS Ophthalmol Cases. 2021;11:Doc13. doi:10.3205/oc000186. PMID:34540525; PMCID:PMC8422941.
  3. Rasmussen MLR, Prause JU, Johnson M, Kamper-Jørgensen F, Toft PB. Review of 345 eye amputations carried out in the period 1996-2003, at Rigshospitalet, Denmark. Acta Ophthalmol. 2010;88:218-221.
  4. Aryasit O, Preechawai P. Clinical outcomes of primary versus secondary dermis fat graft in anophthalmic socket reconstruction. Eye. 2015;29:1496-1502.

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